The XY3106A-22-22S is a high-power, heavy-duty circular connector designed for demanding electrical applications that require robust current and voltage handling. It fully complies with the MIL-DTL-5015 military specification. This connector is a straight cable end plug (equivalent to the MS3106A style) featuring a Shell Size 22 and the 22-22 insert arrangement. This model utilizes larger #8 contacts, enabling a significantly higher electrical rating of 46 Amperes and a voltage rating of up to 1250VDC.
The key distinction of this part is its Socket (Female) contacts, making it the mating half for the male receptacle.
The part number structure, XY3106A-22-22S, breaks down as follows:
- XY: Manufacturer/Series Prefix (User-defined)
- 3106A: Shell Style (Straight Cable End Plug / In-Line)
- 22: Shell Size
- 22: Insert Arrangement (Specific contact layout within the shell)
- S: Contact Type (Socket/Female Contacts)
The connector is designed for free-hanging cable termination and is ideal for power distribution applications where secure, high-capacity connections are critical.
Key Features
- High Current Capacity: Equipped with #8 contacts, allowing for a robust current rating of 46 Amperes per contact, suitable for power distribution.
- High Voltage Rating: Supports high-voltage applications with a rating of 900VAC / 1250VDC.
- MIL-DTL-5015 Standard Compliance: Adheres to the military specification for heavy-duty circular electrical connectors, ensuring proven reliability and intermateability.
- Robust Screw Lock Coupling: The reliable Screw Lock mechanism ensures a positive, high-vibration-resistant connection, maintaining circuit integrity in dynamic environments.
- Straight Cable End Plug: The MS3106A style is a straight plug for cable termination, offering a standard and versatile form factor.
- Solder Termination: Utilizes Solder termination for the contacts, providing a permanent, gas-tight, and highly reliable electrical connection method.
- Optional Cable Clamp: Designed to accept a heavy-duty cable clamp (e.g., XY3057/3420-12A), which provides essential strain relief for larger cables typically associated with high-current applications.
- Intermateability: Fully intermateable with corresponding MIL-DTL-5015 plugs, specifically the XY3100A/3102A-22-22P pin arrangements.
Detailed Specifications
- Part Number: XY3106A-22-22S (Equivalent to MS3106A22-22S / 97-3106A-22-22S)
- Connector Type: Circular Connector, MIL-DTL-5015 Style
- Shell Style: Straight Cable End Plug (In-Line)
- Coupling Mechanism: Screw Lock
- Shell Size: 22
- Insert Arrangement: 22-22
- Number of Poles/Pins: 4
- Total Number of Contacts: 8 (4 active sockets in this arrangement)
- Contact Type: Socket (Female)
- Contact Size: #8
- Termination Method: Solder
- Current Rating: 46 Amperes (A)
- Voltage Rating: 900 Volts AC (VAC) / 1250 Volts DC (VDC)
- Mating Connectors: XY3100A/3102A-22-22P (Receptacles)
- Recommended Accessory: Suitable Cable Clamp - XY3057/3420-12A / 97-3057-1012
- Durability: High mating cycles (Typically 500 cycles)
- Environmental Protection: Designed for environmental sealing when mated and properly terminated with a cable clamp.
Applications
Given its high current and voltage capabilities, the XY3106A-22-22S connector is ideally suited for power-centric applications in harsh environments:
- Power Distribution: Connecting power lines in heavy machinery, mobile generators, and industrial control panels.
- Military and Defense: High-amperage connections for vehicle power systems, radar units, and ground support power supplies.
- Industrial Robotics: Providing robust power connections to large robotic arms and automated manufacturing equipment.
- Test and Measurement: High-power test equipment requiring reliable, high-capacity connections.
What's in the box
1 x XY3106A-22-22S: MIL-DTL-5015 Cable Plug, 4-Socket #8 Contacts, 46A, 1250V